A Few Ergo/Aesthetic Adjstments For The Air Match 600

Well, the size medium grip on the Air Match 600 was pushing my size large hand upward into the sharp bottom edge of the trigger guard.  Every time I should've been concentrating on the sight picture, I was thinking about the pain in my finger.  So, I pulled the grips off to grind away the offending area of the frame then got a bit distracted with all the other little things. 
















As mentioned previously, the grips looked really dry...


 

And of course, the star washer in the palm shelf wasn't up to task and the shelf adjustment screw was starting to burrow into the wood.

Gently clamped the shelf into the milling vise and by using a drill bit that precisely fit the through hole, I centered the head with the x-y adjustments.

Without disturbing the set up, I changed the drill bit out with a 3/8" forstner.

Enlarged the counterbore diameter as well as deepened the hole just past the damage.

Faced off the end of a piece of 3/8" diameter tool steel in the Taig.

Spotted.

Through drilled with the same bit previously used to center up the shelf.

Cut a counterbore with a 1/4" drill bit modified to produce flat bottomed holes.

Measured the depth of the hole in the shelf then transferred that to the piece.

Also cleaned up the head of the M4 bolt to fit the new screw cup and test fit.

The grips had a few stray sanding marks from the factory.

Gave the wood a couple coats of Minwax Golden Oak.  Really just wanted something light to enhance the color.

Much nicer.

Finally, the sharp edge of the trigger guard.  I highlighted it with a silver Sharpie.

Taped the heck out of the gun to keep the grinding dust out.

Selected a small sanding drum and removed material until it looked about right.

Bitey edge begone!  All that other stuff just to get to this.

Really should install the grip and see if it fits my hand, but it somehow made more sense to finish wrapping the gun and repaint the exposed edge.

Not pretty, but it's covered--save for the newly beveled edge.

Sprayed with Rustoleum High Performance Enamel Flat Black.  Dries to the touch in 10 minutes or so.  I left it alone for about eleven hours then put it all back together.  Not shown:  Resprayed the barrel weights as there were several shades of black going on there.



















Here's the relieved edge after paint.  Blended perfectly.  The trick was to not get too much paint thickness.   Refinished grips now have a bit more color and sheen than previous.



















And a couple pics of the new screw cup for the palm shelf.


















Both the cup and the screw head were heat blued with a torch.

Weights.

The relief cut on the trigger guard turned out to be exactly right to fit my hand.  A small success!  No more pain when shooting.


More soon.

Air Match 600 Front Sight Repair

Back to the Air Match 600 SSP.

So, here's the reason it's in my grubby hands again.  The front sight has sheared off.  It looks like a casting.  Wish I had the rest of the blade to measure the height and width.

The base is really a tiny thing.  It's only 4mm wide across the base and the through hole for the mounting screw is about 3.46mm in diameter.  Not much wiggle room.  I'll add a few thousandths to the thickness of the base and make the blade thicker front to back as well. 

Loosened the single screw that holds the shroud to the barrel.   There was no reason to remove the shroud, but I wanted to shoot the pistol without it attached after making the replacement blade.

Started with a piece of 1/4" x 1/4" keystock.



















Cut off a small piece.

Squared it up in the mill then cut a step.  Eventually, this was milled down to the thickness of the blade.



























Not shown:  The piece was milled to exactly 4mm wide.
Applied some dykem and scratched a centered line.  Here, a pointed indicator is being used to center the drill chuck.

Drilled a clearance hole for the mounting screw.

There was no wiggle room here.  The clearance hole needed to be precisely located as there are only a few thousands of an inch of metal left on either side of the hole.

Turned the piece over and milled the base flat.

Amazing.  All this equipment and I managed to make an L-bracket.

And it fits in the notch.  It's even a slight press-fit and the mounting hole centers up.

Without the original front sight for comparison, I had no idea how tall the sight needed to be.  Colored the blade with a Sharpie marker and shot some targets.  I stuck the rear sight towards the bottom of it's elevation range to bias the adjustment for distances further than 10 meters.

Shot some targets, and noted how low the groups were.  Milled a bit off the top and shot some more.

After bringing the shot groups to the center of a 10-meter target,  I cut a bevel on the sight. 

Here it is still in the white.  It's awfully small.

Rather than cold blue it, the sight was covered in oil and heated with a small torch until it was heat blued.

Installed.  Nice sharp edges to frame the target.

I'll probably cut a second, slightly wider sighting notch in the bottom of the rear sight blade.  It could then be flipped over for different range lighting conditions.

Another pic of the rear sight and the dry-fire lever--in the dry-fire position.

 

















Many, many trigger adjustments.


















A few pics without the sight extension and weights.

 



















Here's the rail for the accessory weight again.



















There are five separate weights that can each be installed.  They each secure to the rail with a setscrew.



















My preference is for muzzle heavy pistols, so I'll likely use them all.

Planning on using the front sight extender as well.

With the extension installed, the sight radius is a whopping 14" long.  No surprise that  I ended up purchasing the gun.  The sharp trigger guard edges needs radiused and the grips look a bit dry.  Not sure if I'll give them a bit more color or just oil them.  

All this work on a 10-meter pistol also makes me want to add some muzzle weight to my old Gamo Compact as well as replace it's way too skinny front blade.

More soon.